Use of processing parameters
Conclusion:
As the surface of the heat-treated workpiece has black skin and uneven margin, the previously used tool often chipped, so the depth of cut could not be given too much, resulting in machining efficiency could not be improved. But SKG-10 type, the processing efficiency is 2.6 times of the original tool, and the whole process is stable, no chipping problem occurs, after processing 3 hours and 42 minutes to complete the roughing of the entire workpiece, there is still only a very small amount of wear and can continue to use.
State of wear after 3 hours and 42 minutes
If you want to know more about SKG/MSG
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Secondary roughing and clean-up allowance
After roughing, the insert RPMW1003MO is used for second roughing profiling and clean-up machining.
Use of processing parameters
Conclusion:
Using the same tool body and machining parameters, JOY's tool life is approximately 2.1 times that of the existing tool; the frequency of downtime for tool changes has been drastically reduced; and the site staff continue to nod their heads in praise!
State of wear after 2 hours and 20 minutes
Workpiece after two processes
Users say they will continue to use JOY's QM/QMAX series for semi-finish and finish machining, aiming to further improve the efficiency and quality of mold machining.
The above are the most common examples of mold processing; we expect you to refer to the actual cases introduced above, combined with JOY's high-efficiency, high-precision cutting tools to improve your production efficiency and production quality, and further enhance the competitiveness of your products. JOY will continue to pursue the needs of each user, strive for user satisfaction, develop and provide more new products and new processing technology!
